Ceramic and Pottery Defects 9: Defects Generated During Gelding Operations

You are technically helpless in some ways when itdecorating kiln temperature. This may cause blistering
comes to gelding. You are at the mercy of your goldof the gold or other problems. The gold emulsion
supplier. Preparations of gold emulsions used insupplier can make the emulsion more suitable for
ceramic decorating are prepared in secret. Anyhigher firing.So the problem is glaze control.Why do
technical problems relating to the emulsions usedyou have variation in the hardness of the
must be resolved by the gold vender. Also, theglaze?Remember that we are talking about fusibility
emulsion suppliers often adjust emulsions to resolvehere.Most fine china glazes are lead based. Lead
problems not caused by regularly used emulsionbisilicate is a lead frit commonly used. It is make in
formulations.Gold and other precious metal emulsionslarge batches and the specific gravity of each batch
are used in the ceramic industry to add value to ais different. Therefore the laboratory at the factory
product. This is usually in the form of banding or handmust calculate the lead content of a glaze made with
painting. Banding can be by hand or by machine. Ona particular frit batch. If the lead content is too high,
firing, the gold must sink to the proper extent. It isthen the lead bisilicate must be cut back. If the
called soft if it easily abrades off with a pencil eraser.calculated lead content is too low, it must be
If it sinks too far into the glaze and looses its abilityincreased.The best control for the glaze itself is the
to be buffed to a fine polish, it is called hard.Hard goldFIRED specific gravity. Fire a cup of glaze, break out
can be caused by soft glaze. That is the glaze isa chunk, and measure the specific gravity. Use this as
more fusible than usual. The decorating supervisora control procedure.To maintain better control, blend
tells the lab that the glaze is soft, lowers hisfrit batches before glaze formulation to even out the
decorating kiln temperature, and hopes the next lotcomposition. Work with your suppliers to standardize
of glazed ware will not cause him more problems.Softtheir materials. Blend glaze batches to get the right
gold from hard glaze causes him to raise hisglaze hardness.